Realize the possibility of Additive and Emerge with Morf3D Manufacturing

Full Life Cycle Solutions

Distinguishing Morf3D from the traditional Additive Manufacturing Service Bureaus, we extend our novel approach of “doing it with you” or “doing it for you”. Interested in seeing how the part was built? We’ll show you! Our goal and chief objective is to develop meaningful and collaborative partnerships to drive the adoption of Additive Manufacturing.

Our experienced engineers define the optimum processing parameters unique to each engineering design that depends on material, geometry, desired properties and tolerances.  We offer the following Additive Manufacturing processes:

  • Direct Metal Laser Sintering
    • 4 EOS M290’s
    • 1 EOS M400-1
    • 2 EOS M400-2

And the following materials:

  • Aluminum – AlSi10mg
  • Titanium – Ti64
  • Inconel – 718 and 625
  • High Strength Aluminum A205

Post Processing

Morf3D delivers Additive Manufactured parts that meet the highest geometric quality standards in the field.  This is achieved through a selection of the following post-processing steps:

  • Support structure removal
  • Surface finishing
    • Hand polishing
    • Media blasting
  • Stress relieving (annealing)
  • Hot Isostatic Pressing

Component Quality Verification

A distinguishing feature of Morf3D’s vision is to deliver more than a shape that mimics a CAD file.  Equally important to the geometric fidelity of the AM part fabricated is its material and mechanical quality. Morf3D’s team of expert engineers and material scientists verify the mechanical and material integrity of the AM component prior to delivery by performing a selection (dependent on the expected use of the component) of tests with coupons fabricated during the build that analyze and verify the following characteristics:

  • Parameter Optimization
  • Hardness
  • Fatigue
  • Ultimate Tensile
  • Compression
  • Porosity

Subtractive Manufacturing

On certain occasions subtractive manufacturing processes are required to finish the component.  Our subtractive services include:

  • Precision CNC Machining
  • Precision EDM (Electrical discharge machining) 

Production Solutions

Morf3D offers flexible and creative production strategies that can be customized to the customer’s needs including:

  • Contract manufacturing
  • Small lot runs
  • Prototyping
  • Employee training